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THE ART AND SCIENCE OF ELASTOMERS

Built on real industrial experience, this masterclass bridges theory and production reality, offering insights that go beyond textbooks and into the core of rubber manufacturing.

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Chapter 12
FKM Rubber

When oil destroys seals.
When heat melts compounds.
When chemicals corrode everything in their path.


There’s one rubber that holds the line: FKM.

Fluoroelastomers are the top tier of rubber technology. You may know them by the trade name Viton®, a fluoroelastomer family originally developed by DuPont that rose to prominence in aerospace, automotive and chemical industries from the 1950s onward.

FKM was designed for a single mission: to perform where no other rubber can.

It withstands continuous heat above 200 °C, with short-term peaks approaching 250 °C. It resists aggressive oils, fuels, solvents, acids and oxidizing media. It shrugs off ozone, atmospheric aging and even vacuum conditions that destroy other elastomers.

Its power lies in its chemistry. Highly fluorinated polymer chains form a dense, chemically inert structure. Tightly packed and energetically stable, they resist swelling, softening and breakdown, even under heat, pressure and harsh media.

That’s why FKM is trusted in the most critical systems, from aerospace fuel lines and flight-critical seals, to turbochargers and hot-oil components in vehicles and chemical valves and pumps in the most aggressive industrial environments.

It also maintains dimensional stability. FKM resists compression set, holding sealing force even after thousands of hours under stress.

But high performance has a price.

FKM is costly.

And it is not invincible. It stiffens in the cold, typically below –15 °C, though special low-temperature grades can reach –40 °C. And while it resists most chemicals, it falters against hot water, steam, ketones and amines.

Still, when failure is not an option, when reliability is mission-critical, FKM is often the only answer.

It’s not just a rubber.
It’s a guarantee.

And just when you think rubber couldn’t get more advanced, we turn to silicone, a material valued not for toughness, but for purity, flexibility and clarity.

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